The most important process of this group is the HCoal process, developed by Hydrocarbon Research, Inc. (HRI) as an outgrowth of previous work on the hydrogenation of petroleum fractions. The development of this process was sponsored by ERDA/US DOE and a large group of oil companies (DOE, 2015b; Xinjua News, 2014). Very few DCL programs were ...
The HCoal Process pilot plant, located at Catlettsburg, Kentucky, is designed for two modes of operation: (1) to process 600 tons of coal per day to produce 1,820 barrels of fuel oil containing no more than wt % sulfur from coal containing more than 3 wt % sulfur (fuel oil mode), and (2) to process 200 tons of coal per day to produce 705 barrels per day of synthetic crude (syncrude mode ...
HCoal Processes. In the HCoal process, pulverized coal is slurried with recycled oil and, along with hydrogen, fed into an ebullatedbed reactor, a feature that distinguishes this process from others. Reactor conditions are normally in the range of 825 to 875°F and 2,500 to 3,500 psig. The reactor contains a bed of catalytic particles ...
The most important process of this group is the HCoal process, developed by Hydrocarbon Research, Inc. (HRI) as an outgrowth of previous work on the hydrogenation of petroleum fractions. The development of this process was sponsored by ERDA/US DOE and a large group of oil companies (DOE, 2015b; Xinjua News, 2014). Very few DCL programs were ...
HCoal Syncrude product streams, prepared from Illinois No. 6, Wyodak, or West Kentucky No. 11 coal were obtained from the HCoal Process Development Unit (PDU) and analyzed for physical properties, elemental compositions, trace metal levels, and molecular composition. The trace metal levels are generally low in all except the heavy fuel oils.
Solidliquid separation underflow (SLSU) and solvent from a hydroextraction process were carbonized at 900/sup 0/F in an inert atmosphere at pressures up to 400 psig. Vacuum still bottoms from the HCoal process were pyrolyzed at 1100/sup 0/F in a methane atmosphere at 400 psig.
These include two solvent refined coal processes (SRCI and II), Hcoal (a catalytic liquefaction process) and Exxon donor solvent (EDS). The DOE health and environmental research program includes shortterm screening of coalderived materials for possible health and environmental effects. Longerterm assays are used to evaluate materials ...
The Hcoal process demonstration unit run (PDU9) was carried out by Hydrocarbon Research, Inc., at Lawrenceville, The run included a 2day startup period with catalyst and creosote oil solvent, followed by 2 days with Kentucky 11 coal. On the fifth day, 6o tagged catalyst was added to the reactor.
A process is disclosed for converting coal and other hydrocarbonaceous materials into useful and valuable liquid products. The process comprises: feeding coal and/or other hydrocarbonaceous mater with a hydrogencontaining gas into an ebullated catalyst bed reactor; passing the reaction product from the reactor to a hot separator where the ...
The Energy Environmental Research Center (EERC) conducted a laboratoryscale coalderived graphene (CDG) project focused on developing a technological process for making graphene from four domestic coal or coal wastes, including lignite from North Dakota, subbituminous coal from Wyoming, bituminous coal from Utah, and anthracite from Pennsylvania.
This report presents the results of a technical and economic evaluation of the HCoal process and the coaltomethanol process for the production of liquid fuels from coal. Evaluations are based on capital cost estimates, in mid1982 dollars, for commercial size, selfcontained plants with a nominal liquid product capacity of 50,000 fuel oil ...
The HCoal process has been studied in demonstration units and on a pilot scale by HRl under sponsorship of DOE (1). The complete design of a pilot plant having a throughput of 600 ton/day of coal, has been performed by HRl Engineering. This plant fs being built at Catlettsburg, Ky. The process is shown in Figure I in schematic form.
The interaction of coalderived liquids with precoat materials was studied using the product oil filtrate from the liquefaction of an Illinois No. 6 Coal in the HCoal process. A study was initiated to determine the effect of precipitation inducing solvents on the filtration of a product oil slurry produced from a Kentucky No. 9 Coal in the SRC ...
The HCOAL process was developed by HRI Company from the fluidizedbed heavy oil hydrocracking process (HOil). The process utilizes a fluidized bed catalytic reactor which has the reaction temperature range of 425 to 455°C, having the pressure of 20 MPa where the catalyst is aluminate extruded bar with alumina as the carrier. The inner part ...
Maintenance management is an essential part of effective operation of a coal preparation plant. The key metric is: overall equipment effectiveness can be applied to any coalprocessing facility to measure and sustain performance. The maintenance management system consists of a framework of 3M: man, machine and methods.
The HCoal process, developed by Hydrocarbon Research, Inc., in 1963, mixes pulverized coal with recycled liquids, hydrogen and a catalyst in the ebullated bed reactor. The advantages of this process are that dissolution and oil upgrading take place in a single reactor, the products have a high H:C ratio and a fast reaction time, while the main ...
The HCoal processes: A status report A catalytic process (HCoal) involving the direct hydrogenation of coal to produce hydrocarbon liquids is described. Benchscale and pilot plant development of the HCoal process is reported. Emphasis is placed on a proposed pilot plant which will be the largest coal liquefaction plant online in the, processing up to 600 tpd of coal.
• The Hcoal process differs from other processes in that the coaloil slurry comes in direct contact with a catalyst in the reactor. • Five major steps are involved In the H Coal process:
Specifically, Dow is testing the liquids produced from four coal liquefaction processes (COED, SRC, Synthoil, and HCoal) in standard petrochemical processing experiments and is evaluating these results to select one process for further study, based on process design, quality of chemicals produced, and overall plant economics.
The HCoal process is being developed by Hydro carbon Research, Inc. under the joint sponsorship of (1) ERDA, (2) a private industry consortium composed of Electric Power Research Institute, Ashland Oil, Inc., Conoco Coal Development Company, Mobil Oil Corporation and Standard Oil Company (Indiana), and (3) the Commonwealth of Kentucky. ...
HCoal, a catalytic hydroliquefaction process developed by Hydrocarbon Research, Inc. for conversion of coal to highquality, clean liquids, has advanced to the stage of commercial evaluation with the construction in Catlettsburg, Kentucky of a 600 ton/day pilot plant which will produce up to 2,500 barrels per day of liquid product.
HCOAL PROCESS LLJ EnvironinHnial Piotaclion Agency Office of Rfisuatch and Development Washington, D. C. 20460 ... LIST OF TABLES No._ I^ 1 Inputs to HCoal Plant 10 2 Outputs from HCoal Plant 11 3 Description of Streams for HCoal Liquefaction Plant 14 4 Sulfur Balance HCoal Plant 40 5 Thermal Efficiency HCoal Plant 42 6 Example of ...
Introduction. H 2 S is a colorless, highly toxic gas with an unpleasant odor. The Chinese "Coal Mine Safety Regulations" states that the H 2 S concentration of coal mine gas is considered abnormal if it concentration is greater than ppm 1 concentrations present a serious threat to life and property in well mines due to the risk of H 2 S outburst 3 6.
The HCoal process catalytically converts coal to oil in an ebulated bed reactor. The 3 ton per day PDU was operated to demonstrate: (a) heavy boiler fuel oil mode operation, (b) operation at commercial reactor gas velocities, and (c) operation with high residum concentration in the reactor. Solid liquid separation was demonstrated by ...
the USA at the same time: the Exxon Donor Solvent (EDS) process and the HCoal process. The distinguishing feature of the EDS process was a separate solvent hydrogenation step to carefully control the hydrogen donor characteristics of the solvent, and the most important feature of the HCoal process was its use of an ebullated bed reactor.
The HCoal process generated coal derived liquids in which exposures to polynuclear aromatics (PNA) were a hazard at most phases. Other hazards were coal dust, fire, noise, aromatic amines, ammonia (), hydrogensulfide (), phenols, benzene (71432), toluene (108883), xylene (), and hydrocarbons. ...
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